ARB Bull Bars

Vital for rural and remote area travel, ARB bull bars will provide substantially improved protection for vulnerable mechanical components against animal strikes whilst providing a solid base for mounting other accessories like driving lights, winches and CB antennas.

ARB bars are superbly engineered and manufactured to not only maintain maximum functionality, but also to ensure they complement the look of the vehicle.

Features

  • Vehicle specific design to complement both the GX and GXL, and VX and Kakadu models.
  • Durable steel construction for maximum protection
  • Incorporates ARB’s renowned multi-fold upswept and tapered wing design for optimum strength and approach angle
  • 30mm edge radius on wings and centre section
  • Superbly engineered, air bag compatible mounting system secures to chassis via high tensile bolts and hardware
  • Split pan design for maximum strength and airflow
  • 2 piece grill design
  • Extensive protection panels on centre and either side
  • Press form recess for OE headlight washer (VX and Kakadu only)
  • Provision for OE parking sensors (VX and Kakadu only)
  • 60.3mm outer tubing and centre cross bar
  • Twin Hi-Lift jack points located below each buffer for optimum strength
  • Durable two piece buffers
  • Will accommodate Warn, Magnum, Bushranger and Smittybilt low mount model electric winches up to 10,000lb
  • Provision to accommodate ARB Intensity LED’s and a range of IPF driving lights
  • Provision for optional ARB Fog Light kit
  • UV stable polyurethane film with automotive grade 3M adhesive backing to reduce glare from the OE park light
  • Includes ARB LED Indicator & Clearance light
  • Two aerial brackets located on the top of the centre tube
  • Corrosion resistant primer
  • Supplied in a durable black powder coat finish, colour coding is available as an option for a fully integrated look

Features

  • Vehicle specific design to complement the Toyota Prado 150 GX & GXL 2013+ models and maximise functionality
  • Durable steel construction for maximum protection
  • Incorporates ARB’s renowned multi fold upswept and tapered wing design for optimum strength and approach angle
  • Split pan design for maximum strength and airflow
  • Three piece grille design for split pan
  • Extensive under protection panels on centre and either side
  • Superbly engineered, air bag compatible mounting system secures to chassis via high tensile bolts
  • Will accommodate Warn, Magnum and Bushranger and Smittybilt low mount model electric winches up to 10,000lb
  • Pressed form top pan and aluminium (powder coated black) winch cover panel
  • UV stable polyurethane film with an automotive grade 3M adhesive backing to reduce glare from the OE park light.
  • Twin Hi-Lift jacking points located beneath each buffer for optimum strength
  • Includes ARB LED, indicator and clearance light
  • Provision to accommodate ARB Intensity LED, and a range of IPF and Bushranger driving lights
  • Provision for optional ARB fog light kit
  • Provision for optional fog light covers
  • Two aerial brackets located on the top of the centre tube
  • Corrosion resistant primer
  • Finished in a hard-wearing powder coat with the added option of colour coding to individual vehicles

Features

  • Vehicle specific design
  • 4mm alloy used for wings and pan
  • 60mm x 3mm alloy outer tube and 48mm x 3mm alloy cross tube
  • 30mm radius on wings and centre section
  • Engineered, air bag compatible mounting system secures to chassis via high tensile bolts and hardware
  • Split pan design for maximum strength and airflow
  • Two piece grill design for split pan
  • Extensive steel under protection panels on centre and either side
  • Pressed top pan and aluminium winch cover panel
  • Suitable for both winch and non winch applications
  • Includes a pressed aluminium winch cover panel
  • The lower pan features a knock-out roller fairlead panel, which is kept in place if no winch is being fitted
  • Durable two piece buffers
  • Will accommodate Warn, Magnum, Bushranger and Smittybilt low mount electric winches up to 10,000lb
  • Provision to accommodate ARB Intensity LED lights, as well as a range of IPF lights
  • Provision for optional ARB fog light kit
  • Includes ARB LED indicator & clearance light
  • Two aerial brackets located on the top of the centre frame

Features

  • Durable steel construction for maximum protection
  • Incorporates ARB’s renowned multi fold upswept and tapered wing design for optimum strength and approach angle
  • Vehicle specific design to suit this model’s lower grill, redesigned head lamp assembly, LED daytime running lights and radar cruise control
  • Split pan design for maximum strength and airflow
  • Extensive under protection panels on centre and either side
  • Cover straps attached to the uprights ensure there are no exposed edges
  • Continuous uprights through the bumper section of the bar strengthens the outer frame
  • Superbly engineered, air bag compatible mounting system secures to chassis via high tensile bolts
  • Combination style to suit winch/non winch applications
  • Will accommodate a selection of low mount model electric winches
  • Twin Hi-Lift jacking points located in the pan of the bar
  • Provision to accommodate ARB Intensity LED & a range of IPF driving lights
  • Recessed LED indicator/clearance lamps and factory headlight washers
  • Durable urethane buffers
  • Retains original equipment tow point
  • Two aerial brackets located on the centre frame of the bar
  • Provision for optional ARB fog lights
  • Provision for factory headlight washers in wings
  • Finished in a hard-wearing powder coat with the added option of colour coding to individual vehicles
Sahara Bar

Sahara Bar

With a more low profile design, the Prado Sahara bar provides an alternative look to the range of deluxe bars, whilst retaining many of the strength and protection features.

Offering significantly greater protection than the factory bumper, the Sahara bar is available with or without the polished centre tube and can accommodate a selection of Warn, Magnum, Bushranger and Smittybilt low mount winches.

For added aesthetics, optional colour coding is also available.

Features

  • Durable steel construction for maximum protection
  • Incorporates ARB’s renowned multi fold upswept and tapered wing design for optimum strength and approach angle
  • Split pan design for maximum strength and airflow
  • Vehicle specific design to complement the Toyota LandCruiser Prado and maximise functionality
  • Superbly engineered, air bag compatible mounting system secures to chassis via high tensile bolts
  • Bar can be configured with or without 76mm polished centre tube
  • Equally suited to winch and non-winch applications
  • Will accommodate a selection of low mount model electric winches
  • Provision to accommodate ARB Intensity LED & a range of IPF driving lights
  • Recessed indicators include provision for optional fog lights
  • Durable urethane buffers
  • Retains original equipment tow points
  • Two aerial brackets located on the wing of the bar
  • Finished in a hard-wearing powder coat with the added option of colour coding to individual vehicles
  • Fitting time: approx 3 hours
SmartBar

SmartBar

Specifically designed for the Toyota Prado 150 Series, SmartBar’s latest model of the Vehicle Frontal Protection System blends seamlessly to the contours of the vehicle, maintaining the intended aesthetics of the Toyota design while providing unparalleled safety.

Features

  • Proudly Australian Made
  • Airbag compatible
  • Durable LED Parker/Indicator lights
  • Weight savings provides improved fuel economy and reduced tyre, suspension, and brake wear
  • Superior frontal protection due to the impact absorbing hollow construction
  • Compatible with OE headlight washers
  • Front parking sensors compatible (Extra kit required)
  • One antenna mount
  • UV stabilised polymer for durability and corrosion resistance
  • One antenna mount
  • UV stabilised polymer for durability and corrosion resistance
  • Styled to maintain the vehicles aesthetics
  • Minimal maintenance
  • Manufactured from environmentally friendly, recyclable polyethylene polymer
  • Available in black as standard (Other colours only available for large order quantities)
  • Accommodates for spotlights
  • Accommodates for up to 9,000lb winch

Bull Bar Production Steps

Laser Cutting

Laser Cutting

Every bull bar starts its life as a flat sheet of steel. Individual components are cut to shape using ARB’s state of the art, computer aided laser cutters which can cut to a tolerance of just 0.2mm with no heat distortion, resulting in superior surface finishes and accuracy.

Folding

Folding

Individual components are then folded to make up the sections of the bull bar using a Computer Numerically Controlled (CNC) machine which ensures maximum accuracy and consistency. Most bull bars utilise ARB’s five fold design, with each fold providing additional strength.

Tube Work

Tube Work

ARB bull bars are made with strong, 2.6mm wall thickness tubing. The tube is cut to the desired length and bent with a CNC Eagle internal mandrel bender ensuring consistency, accuracy and an even wall thickness across all sections.

Robot Welding

Robot Welding

Once folded, each section is welded utilising a robot welder. Robot welders are used for straightforward, repetitive welding jobs that require deep penetration, speed and accuracy.

Assembly

Assembly

When individual components are complete, the bull bar is assembled. All sections including pan, wing, uprights, outer frame and chassis brackets are placed in a jig and tack welded. This is followed by finish welding and grinding for strength and aesthetics. Jigs are assessed regularly to ensure accuracy.

Post Assembly

Post Assembly

To complete the manufacturing process all ARB bars are shot blasted, before entering a 5 stage chemical wash to prepare the surface for maximum powder adhesion. They’re then powder coated and oven baked to ensure a rich and durable finish. As well as being an attractive and durable finish, power coating provides an excellent base for painting if colour coding is required.

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