ARB Bull Bars

Vital for rural and remote area travel, ARB bull bars will provide substantially improved protection for vulnerable mechanical components against animal strikes whilst providing a solid base for mounting other accessories like driving lights, winches and CB antennas.

ARB bars are superbly engineered and manufactured to not only maintain maximum functionality, but also to ensure they complement the look of the vehicle.

Features

  • Vehicle specific design suitable for the LandCruiser Prado 250
  • Registered design of styling and design components
  • Durable steel construction for maximum protection
  • Incorporates ARB’s renowned multi fold upswept and tapered wing design for optimum strength and approach angle
  • 30mm radius on wings and centre section
  • 60.3mm outer frames and centre cross tube
  • Engineered, air bag compatible mounting system secures to the chassis via high tensile bolts
  • Split pan design for maximum strength and airflow
  • Extensive protection panels on centre and either side
  • Pressed form top pan and aluminium (powder coated matt black) winch cover panel
  • Twin ARB Jack or Hi-Lift Jack points located in the lower pan
  • Two aerial brackets located on the centre frame
  • Will accommodate Warn, Magnum, Bushranger, Smittybilt low mount model electric winches up to 10,000lb
  • Provision to accommodate ARB Intensity and Intensity Solis LEDs and a range of Bushranger and IPF lights
  • Includes ARB LED fog light, LED daytime running light and LED sequential indicators and clearance lights
  • Compatible with original equipment safety features (refer below)
  • Metaprep primer for additional corrosion resistance
  • Finished in matt black powder coat

ARB Commercial Bull Bar

ARB commercial bull bars and winch bars are a cost effective alternative to deluxe bull bars, offering a comparable level of vehicle protection.

Incorporating many of the strength related features of a deluxe bull bar, commercial bars provide considerable frontal protection but achieve cost savings through a simplified manufacturing process.

Commercial bars are frequently specified by government and fleet operators – organisations that demand strong and functional equipment but are willing to go without some of the aesthetic characteristics.

Note: images are for illustrative purposes only.

Features

Features

Wing Design

The furthest most point from the chassis and often the point of impact in an animal strike, the wing area is by far the most vulnerable. ARB pioneered the five fold upswept and tapered wing design, which provides an enormous amount of strength and maintains an optimum approach angle.

Wing Design

The furthest most point from the chassis and often the point of impact in an animal strike, the wing area is by far the most vulnerable. ARB pioneered the five fold upswept and tapered wing design, which provides an enormous amount of strength and maintains an optimum approach angle.

Recessed Indicators

Recessed indicators for protection against road debris

Steel Tube

76.1mm steel centre frame tube and 47.6mm outer frame tube for added strength.

CB Aerial Brackets

Some ARB commercial bars incorporate CB aerial brackets welded behind the top cross tube.

Driving Light Provision

Secure mounting points ideal for IPF or ARB Intensity driving lights.

Secure Mounting

The mounting system is a vital part of any ARB bull bar design. ARB’s mounting systems are specifically engineered to spread impact and winching loads evenly over the vehicle’s chassis. This ensures the bull bar functions properly in extreme conditions.

Hi-Lift Jacking Points

Some commercial bars feature Hi-Lift jacking points, allowing a Hi-Lift jack to be attached directly to the bar (not shown).

Electric Winch Provision

Some commercial bars are available with electric winch provision, and have been specifically designed to accommodate the stresses of winching.

Split Pan Design

ARB’s engineers give careful consideration to maintaining sufficient airflow to the vehicle’s radiator. Utilising a split pan system, ARB’s bull bar design ensures the radiator receives a massive amount of airflow and actually further increases the strength of the bar.

Bull Bar Production Steps

Laser Cutting

Laser Cutting

Every bull bar starts its life as a flat sheet of steel. Individual components are cut to shape using ARB’s state of the art, computer aided laser cutters which can cut to a tolerance of just 0.2mm with no heat distortion, resulting in superior surface finishes and accuracy.

Folding

Folding

Individual components are then folded to make up the sections of the bull bar using a Computer Numerically Controlled (CNC) machine which ensures maximum accuracy and consistency. Most bull bars utilise ARB’s five fold design, with each fold providing additional strength.

Tube Work

Tube Work

ARB bull bars are made with strong, 2.6mm wall thickness tubing. The tube is cut to the desired length and bent with a CNC Eagle internal mandrel bender ensuring consistency, accuracy and an even wall thickness across all sections.

Robot Welding

Robot Welding

Once folded, each section is welded utilising a robot welder. Robot welders are used for straightforward, repetitive welding jobs that require deep penetration, speed and accuracy.

Assembly

Assembly

When individual components are complete, the bull bar is assembled. All sections including pan, wing, uprights, outer frame and chassis brackets are placed in a jig and tack welded. This is followed by finish welding and grinding for strength and aesthetics. Jigs are assessed regularly to ensure accuracy.

Post Assembly

Post Assembly

To complete the manufacturing process all ARB bars are shot blasted, before entering a 5 stage chemical wash to prepare the surface for maximum powder adhesion. They’re then powder coated and oven baked to ensure a rich and durable finish. As well as being an attractive and durable finish, power coating provides an excellent base for painting if colour coding is required.

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