ARB Bull Bars

Vital for rural and remote area travel, ARB bull bars will provide substantially improved protection for vulnerable mechanical components against animal strikes whilst providing a solid base for mounting other accessories like driving lights, winches and CB antennas.

ARB bars are superbly engineered and manufactured to not only maintain maximum functionality, but also to ensure they complement the look of the vehicle.

Features

  • Vehicle specific design suitable for the MY24 Isuzu D-MAX
  • Registered design of styling and design components
  • Durable steel construction for maximum protection
  • Incorporates ARB’s renowned multi fold upswept and tapered wing design for optimum strength and approach angle
  • 30mm radius on wings and centre section
  • 60.3mm outer frames and centre cross tube
  • Engineered, air bag compatible mounting system secures to the chassis via high tensile bolts
  • Split pan design for maximum strength and airflow
  • Extensive protection panels on centre and either side
  • Pressed form top pan and aluminium (powder coated matt black) winch cover panel
  • Twin ARB Jack or Hi-Lift Jack points located in the lower pan
  • Two aerial brackets located on the centre frame
  • Will accommodate Warn, Magnum, Bushranger, Smittybilt low mount model electric winches up to 10,000lb
  • Provision to accommodate ARB Intensity and Intensity Solis LEDs and a range of Bushranger and IPF lights
  • Includes ARB LED fog light, LED daytime running light and LED sequential indicators and clearance lights
  • Compatible with original equipment safety features (refer below)
  • Metaprep primer for additional corrosion resistance
  • Finished in matt black powder coat

Features

  • Vehicle specific design suitable for the Isuzu D-MAX (2024+)
  • Registered design of styling and design components
  • Durable steel construction for maximum protection
  • Incorporates ARB’s renowned multi fold upswept and tapered wing design for optimum strength and approach angle
  • 30mm radius on wings and centre section
  • 60.3mm outer frames and centre cross tube
  • Engineered, air bag compatible mounting system secures to the chassis via high tensile bolts
  • Split pan design for maximum strength and airflow
  • Extensive protection panels on centre and either side
  • Pressed form top pan and aluminium (powder coated matt black) winch cover panel
  • Optional polished tube kit or textured black tube kit with integrated 20” LED light bar (requires ARB loom PN 3500810)
  • Twin ARB Jack or Hi-Lift jack points located in the lower pan
  • Two aerial brackets located on the centre frame
  • Will accommodate Warn, Bushranger, Smittybilt low mount model electric winches up to 10,000lb
  • Provision to accommodate ARB Intensity and Solis LEDs and a range of Bushranger and IPF lights
  • Includes ARB LED fog light, LED daytime running light and LED sequential indicators and clearance lights
  • Compatible with original equipment safety features (refer below)
  • Bar adds approximately 184mm to the overall length of the vehicle
  • Approximate weight of the bar, chassis mounts and fitting kit is 73kg. Approximately 16kg is removed from the vehicle for fitment of the bar
  • Metaprep primer for additional corrosion resistance
  • Finished in matt black powder coat

Bull Bar Production Steps

Laser Cutting

Laser Cutting

Every bull bar starts its life as a flat sheet of steel. Individual components are cut to shape using ARB’s state of the art, computer aided laser cutters which can cut to a tolerance of just 0.2mm with no heat distortion, resulting in superior surface finishes and accuracy.

Folding

Folding

Individual components are then folded to make up the sections of the bull bar using a Computer Numerically Controlled (CNC) machine which ensures maximum accuracy and consistency. Most bull bars utilise ARB’s five fold design, with each fold providing additional strength.

Tube Work

Tube Work

ARB bull bars are made with strong, 2.6mm wall thickness tubing. The tube is cut to the desired length and bent with a CNC Eagle internal mandrel bender ensuring consistency, accuracy and an even wall thickness across all sections.

Robot Welding

Robot Welding

Once folded, each section is welded utilising a robot welder. Robot welders are used for straightforward, repetitive welding jobs that require deep penetration, speed and accuracy.

Assembly

Assembly

When individual components are complete, the bull bar is assembled. All sections including pan, wing, uprights, outer frame and chassis brackets are placed in a jig and tack welded. This is followed by finish welding and grinding for strength and aesthetics. Jigs are assessed regularly to ensure accuracy.

Post Assembly

Post Assembly

To complete the manufacturing process all ARB bars are shot blasted, before entering a 5 stage chemical wash to prepare the surface for maximum powder adhesion. They’re then powder coated and oven baked to ensure a rich and durable finish. As well as being an attractive and durable finish, power coating provides an excellent base for painting if colour coding is required.

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