Air Locker Service and Parts Manual

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Introduction

How to utilise the Air Locker Service and Parts Manual

1.1 INTRODUCTION

1.2 FUNCTIONAL DESCRIPTION

1.3 AIR LOCKER OPERATION & SERVICE MANUAL

ARB Locker Differential Parts Lists

A full parts list for all models of ARB Air Locker. For a complete application reference, please use the Air Locker Application Chart.

RD01 - TOYOTA 8”,45MM BRNG

RD02 - TOYOTA 8.9”,45MM BRNG

RD03 - LAND ROVER,10 SPL,BANJO

RD04 - NISSAN H233,31 SPL

RD05 - MITSUBISHI 8”,RR,28 SPL

RD06 - DANA 44,30 SPL,3.92 & UP

RD07 - DANA 44,30 SPL,3.73 & DN

RD08 - TOYOTA 8.9”,C-CLIP,45MM BRNG

RD09 - NISSAN H233B,31 SPL

RD10 - GM 10 BOLT,8.5”,28 SPL

RD12 - GM 12 BOLT,8.9”,30 SPL,3.73 & UP

RD16 - FORD 8.8”,28 SPL

RD17 - NISSAN H233B,33 SPL,DISC BRAKE

RD18 - DANA 44,19 SPL,3.92 & UP

RD19 - DANA 44,19 SPL,3.73 & DN

RD20 - LAND ROVER,SALISBURY,3.54:1

RD21 - DANA 60,30 SPL,4.56 & UP

RD22 - DANA 60,30 SPL,4.10 & DN

RD23 - TOYOTA 8”,50MM BRNG

RD24 - NISSAN H233B,33 SPL

RD25 - MITSUBISHI 9”,RR,28 SPL,DISC BRAKE

RD26 - LAND ROVER HD,24 SPL

RD27 - NISSAN C200,29 SPL

RD28 - GM 10 BOLT,8.5”,30 SPL

RD30 - DANA 30,27 SPL,3.73 & UP

RD31 - DANA 30,27 SPL,3.54 & DN

RD32 - LAND ROVER,SALISBURY,4.70:1

RD33 - TOYOTA 8.9”,50MM BRNG

RD35 - DANA 60HD,35 SPL,4.56 & UP

RD36 - DANA 60HD,35 SPL,4.10 & DN

RD37 - FORD 10.25” & 10.5” (STERLING / CORPORATE)

RD38 - DANA 35,NON C-CLIP,27 SPL,3.31 & DN

RD39 - DANA 35,NON C-CLIP,27 SPL,3.54 & UP

RD40 - GM 14 BOLT,9.5”,C-CLIP

RD41 - MITSUBISHI JEEP,RR

RD42 - DANA 60HD,C-CLIP,35 SPL,4.56 & UP

RD43 - DANA 60HD,C-CLIP,35 SPL,4.10 & DN

RD44 - ISUZU,RR,26 SPL

RD45 - MAHINDRA,19 SPL

RD46 - MITSUBISHI 9”,RR,28 SPL

RD47 - AMC MODEL 20,2.73:1

RD50 - DANA 50,30 SPL

RD51 - GM / AAM 9.25”,33 SPL

RD53 - DANA 70HD,35 SPL,4.56 & UP

RD54 - DANA 70HD,35 SPL,4.10 & DN

RD55B - FORD 9”,31 SPL

RD56 - LAND ROVER,24 SPL,BANJO

RD57 - LAND ROVER,24 SPL,BANJO,P38A

RD60 - AMC MODEL 20,3.07 & UP

RD64 - TOYOTA 9.5”,32 SPL

RD65 - DANA 70U,35 SPL,4.56 & UP

RD66 - DANA 70U,35 SPL,4.10 & DN

RD68 - DANA 35,C-CLIP,27 SPL,3.31 & DN

RD69 - DANA 35,C-CLIP,27 SPL,3.54 & UP

RD70 - NISSAN H260,37 SPL

RD71 - NISSAN H260,37 SPL, DISC BRAKE

RD72 - SUZUKI SIERRA,RR,26 SPL

RD73 - SUZUKI SIERRA,FR,22 SPL

RD74 - SUZUKI VITARA,RR,26 SPL,10 BOLT RG

RD75 - SUZUKI,FR,22 SPL,10 BOLT RG

RD77 - SUZUKI JIMNY (JA),FR,22 SPL

RD78A - NISSAN H233B,31 SPL

RD79 - SUZUKI VITARA,RR,26 SPL,12 BOLT RG

RD80 - DANA 80,35 SPL

RD81 - FORD 8.8”,31 SPL

RD82 - FORD 8.8”,28 SPL

RD83 - GM 8.5”/10 BOLT/AAM 860, 28 SPL

RD84 - GM 8.5”/10 BOLT/AAM 860, 30 SPL

RD85 - ISUZU RR,23 SPL,NON-LSD

RD87 - SUZUKI JIMNY,FR,22 SPL,8 BOLT RG

RD88 - SUZUKI,26 SPL,10 BOLT RG

RD89 - TOYOTA TACOMA,RR

RD90 - TOYOTA 7.5” IFS

RD91 - DANA 80,37 SPL

RD92 - TOYOTA 8” IFS,50MM BRNG

RD93 - CHRYSLER 8.25”,29 SPL

RD94 - ISUZU IFS,17 SPL

RD95 - DANA 60,32 SPL,4.56 & UP

RD96 - DANA 60,32 SPL,4.10 & DN

RD97 - DANA 70,32 SPL,4.56 & UP

RD98 - DANA 70,32 SPL,4.10 & DN

RD99 - FORD 9”,35 SPL,2” BRNG

RD99CE Ford 9”,35 SPL,2” BRNG - PARTS LIST

RD100 - DANA 30,27 SPL,3.73 & UP

RD101 - DANA 30,27 SPL,3.54 & DN

RD102 - DANA 35,27 SPL,3.54 & UP

RD103 - DANA 35,27 SPL,3.31 & DN

RD104 - DANA 30,30 SPL,3.73 & UP

RD105 - DANA 35,30 SPL,3.54 & UP

RD106 - NISSAN C200,31 SPL

RD107 - NISSAN C200/R200A,29 SPL

RD109 - DANA 44,35 SPL,3.92 & UP

RD110 - MITSUBISHI IFS,28 SPL

RD111 - TOYOTA 8” IFS,53MM BRNG

RD112 - CHRYSLER 8.25”,27 SPL

RD113 - DANA 44,33 SPL,3.92 & UP

RD114 - GM 14 BOLT,10.5”,FF

RD115 - DANA 70HD,37 SPL,4.56 & UP

RD116 - DANA 44,30 SPL,3.92 & UP

RD117 - DANA 44,30 SPL,3.73 & DN

RD118 - SUZUKI JIMNY,FR,22 SPL,10 BOLT RG

RD119 - FORD 9”,31 SPL

RD121 - TOYOTA 8” IFS,53MM BRNG

RD123 - MAZDA 8”,RR,SHIM ADJUSTED

RD124 - TOYOTA 8.9”,C-CLIP,50MM BRNG

RD125 - DANA 35,NON C-CLIP,30 SPL,3.54 & UP

RD126 - SANTANA PS-10,RR

RD127 - LAND ROVER,10 SPL,BANJO

RD128 - LAND ROVER,24 SPL,BANJO

RD129 - TOYOTA TACOMA,RR

RD131 - TOYOTA 8” IFS,50MM BRNG

RD132 - TOYOTA 8”,50MM BRNG

RD133 - TOYOTA 8” RR,SHIM ADJUSTED

RD134 - NISSAN H233,31 SPL

RD135 - NISSAN H233B,33 SPL

RD136 - NISSAN H233B,31 SPL

RD137 - NISSAN PATHFINDER R51,33 SPL,RR

RD138 - LAND ROVER,24 SPL,BANJO,P38A

RD139 - AAM 11.5” REAR

RD140 - FORD ‘STERLING’, 10¼” & 10½”, 35 SPLINE

RD141 - TOYOTA 8” IFS,34 SPL,58MM BRNG

RD142 - TOYOTA 8.9”,50MM BRNG

RD143 - DANA 44,32 SPL,3.73 & DN

RD144 - NISSAN H260,34 SPL

RD145 - ROCKWELL 2.5T, 16 SPL

RD146 - TOYOTA 10.5”,RR,36 SPL

RD147 - DANA 44,35 SPL,3.73 & DN

RD148 - AAM 760,28 SPL

RD149 - NISSAN M226,32 SPL,10 BOLT RG

RD150 - FORD 9.75”,34 SPL,C-CLIP

RD151 - TOYOTA 8” IFS,34 SPL

RD152 - TOYOTA 9.5”,32 SPL

RD153 - TOYOTA 8.9”,C-CLIP,50MM BRNG

RD154 - MITSUBISHI 9.5”,31 SPL,LIVE AXLE

RD155 - MITSUBISHI 9.5”,33 SPL,IRS

RD156 - HYUNDAI 9.5”,34 SPL, LIVE AXLE

RD157 - JEEP JK RUBICON, 35 SPL

RD158 - DANA 50,30 SPL

RD159 - NISSAN M226,32 SPL,12 BOLT RG

RD160 - LAND ROVER,SALISBURY,24 SPL, 4.70:1

RD161 - LAND ROVER,SALISBURY,24 SPL, 3.54:1

RD162 - DANA 60,30 SPL,4.56 & UP

RD163 - DANA 60,30 SPL,4.10 & DN

RD164 - DANA 60,32 SPL,4.56 & UP

RD165 - DANA 60,32 SPL,4.10 & DN

RD166 - DANA 60HD,35 SPL,4.56 & UP

RD167 - DANA 60HD,35 SPL,4.10 & DN

RD168 - DANA 60HD,C-CLIP,35 SPL,4.56 & UP

RD169 - DANA 60HD,C-CLIP,35 SPL,4.10 & DN

RD170 - DANA 70/80,32 SPL,LOW SPEED

RD171 - DANA 70/80,32 SPL,HIGH SPEED

RD172 - DANA 70/80,35 SPL,LOW SPEED

RD173 - DANA 70/80,35 SPL,HIGH SPEED

RD174 - DANA 70/80,37 SPL,LOW SPEED

RD175 - DANA 70/80,37 SPL,HIGH SPEED

RD176 - DANA 70X/80X,40 SPL,LOW SPEED

RD177 - DANA 70X/80X,40 SPL,HIGH SPEED

RD180 - NISSAN R180A,27 SPL,3.69 & UP

RD181 - NISSAN R180A,27 SPL,3.54 & DN

RD182 - NISSAN R180A,27 SPL,8 BOLT RG

RD183 - TOYOTA 10.5”,RR,34 SPL

RD186 - AMC 20, 3.08 & UP

RD187 - AMC 20, 2.73 & DN

RD188 - DANA 60XHD,40 SPL,4.56 & UP

RD189 - DANA 60XHD,40 SPL,4.10 & DN

RD193 - TOYOTA 8” RR,12 BOLT RG,SHIM ADJUSTED

RD195 - NISSAN PATROL Y62, RR

RD196 - NISSAN C200K, 31 SPL

RD197 - AAM 925 & 950|HIGH SPD

RD198 - VW AMAROK REAR

RD200 - ROCKWELL 2.5T, 40 SPL

RD201 - NISSAN C200,31 SPL

RD202 - NISSAN C200/R200A,29 SPL

RD203 - ISUZU IFS,17 SPL

RD204 - SUZUKI VITARA,RR,26 SPL,10 BOLT RG

RD205 - SUZUKI,FR,22 SPL,10 BOLT RG

RD206 - SUZUKI JIMNY,FR,22 SPL,10 BOLT RG

RD207 - SUZUKI JIMNY,FR,22 SPL,8 BOLT RG

RD208 - SUZUKI,26 SPL,10 BOLT RG

RD209 - SUZUKI VITARA,RR,26 SPL,12 BOLT RG

RD210 - MITSUBISHI 8”, 28 SPL, RR

RD212 - MITSUBISHI 9”,RR,28 SPL

RD213 - ISUZU,RR,26 SPL

RD214 - NISSAN H260, 34 SPLINE

RD215 - NISSAN H260, 37 SPLINE

RD216 - GM 12 BOLT,8.9”,30 SPL,3.73 & UP

RD217 - LR DISCOVERY 3 + 4, FR, 29 SPL

RD218 - LR DISCOVERY 3, RR, 31 SPL

RD219 - T6 RANGER/BT50, FR, 29 SPL

RD220 - T6 RANGER/BT50, RR, 32 SPL

RD221 - GM 8.5”/10 BOLT/AAM 860, 28 SPL

RD222 - GM 8.5”/10 BOLT/AAM 860, 30 SPL

RD223 - FORD RANGER PJ,PK/MAZDA BT50,IFS,30 SPL

RD224 - NISSAN M205, FR, 30 SPL

RD226 - DANA 44A, 30 SPL

RD227 - SUZUKI JIMNY,FR,26 SPL,8 BOLT RG

RD228 - NISSAN C200K, 34 SPL

RD229 - NISSAN D23 RR, 34 SPLINE

RD230 - NISSAN R180A,30 SPL,3.69 & UP

RD231 - NISSAN R180A,30 SPL,3.54 & DN

RD232 - TOYOTA 8.9” RR, 32 SPL, 12 BOLT RG, SHIM ADJUSTED

RD234 - GM 14 BOLT,10.5”,40 SPL,FF

RD235 - GM 14 BOLT,10.5”,35 SPL,FF

RD238 - DYNATRAC PROROCK XD60, 40 SPL

RD244 - DANA M200, JEEP JL SPORT RR

RD245 - DANA M220, JEEP JL SAHARA, 32 SPL, RR

RD246 - DANA M210/M220, JEEP JL RUBICON, 35 SPL

RD249CE Ford 10”,40 SPL - PARTS LIST

RD253 - TOYOTA 9.5” RR, 32 SPL, OE LOCKER REPLACEMENT

RD254 - AAM 925 & 950 33 SPL|LOW SPD

RD256 - DANA 80X,40 SPL,LOW SPEED

RD259 - DODGE RAM 1500, 31 SPL 9.25” REAR ZF C-CLIP AXLE

RD260 - ISUZU IFS,29 SPL

RD261 - ISUZU,RR,26 SPL

RD262 - SPRINTER 2006+,30 SPLINE, REAR

RD263 - TOYOTA 300 SERIES, FRONT, 36 SPLINE

RD264 - TOYOTA 300 SERIES, REAR, 32 SPLINE

RD265 - NISSAN H233B,35 SPL

RD269 - DODGE RAM 1500, 31 SPL 9.25” REAR ZF C-CLIP AXLE

RD270 - FORD 9.75”,35 SPL

RD271 - TOYOTA PRADO 250, REAR, 30 SPLINE

RD275 - MITSUBISHI TRITON, REAR, 31 SPLINE

RD276 - KIA TASMAN, REAR, 36 SPLINE

RDCKA & RDCKA24 Air Compressor

RDCP & RDCPA Portable Air Compressor

Compressor Parts List

A full parts list for all models of ARB air compressor

3.6 CKMTA12 & CKMTA24

3.7 CKMTP12 & CKMTP24

Accessory Parts List

Information Relating to Optional Compressor Accessories

4.1 BULKHEAD FITTING KITS

4.2 COMPRESSOR PISTON SERVICE KIT

4.3 PURGE VALVE KIT

4.4 CKM REPLACEMENT MOTOR CAP

Tech Notes

References guides including wiring diagrams, ring and pinion gear modifications and serial number interpretation.

5.1 SCREW SECURED SEAL HOUSING SET-UP

5.2 SPRING CLIP SECURED SEAL HOUSING SET-UP

5.3 AXLE IDENTIFICATION

5.4 AXLE MODIFICATION

5.5 INSPECTION FOR BENT AXLES

5.6 RING & PINION GEAR MODIFICATIONS

5.7 SOLENOID VALVE

5.8 COMPRESSOR WIRING DIAGRAMS

5.9 COMPRESSOR FAULT DIAGNOSIS PROCEDURE

5.10 SERIAL NUMBER INTERPRETATION

5.11 INSURING ADEQUATE OIL DRAINAGE

5.12 INSTALLATION IN FORD FRONT DIFFERENTIALS

5.13 LAND ROVER SALISBURY HOUSING MODIFICATION

5.14 LAND ROVER AXLE UPDATE

Appendix

Additional information relating to servicing, specifications and measurements.

6.1 SERVICE GUIDE

6.2 SHIM KIT SPECIFICATIONS

6.3 ADJUSTER NUT SPECIFICATIONS

6.4 DIFFERENTIAL RATIO CALCULATOR

6.5 DIFFERENTIAL MEASUREMENT REFERENCE

6.6 PACKAGING WEIGHTS AND DIMENSIONS

6.7 TAPERED ROLLER BEARING SPECIFICATIONS

6.8 RADIAL SEAL SPECIFICATIONS (O-RINGS & X-RINGS)

6.9 DIFFERENTIAL INSTALLATION RECORD

AIR LOCKER SERVICE AND PARTS MANUAL

Introduction

ARB Locker Differential Parts Lists

Compressor Parts List

Accessory Parts List

Tech Notes

Appendix

Resources

About ARB

Contact ARB

ARB Regions